Customer Country：USA
Customer Name：Mark Johnson
Customer Industry：Logistics Automation
Cooperation time：November 2025
With the rapid development of logistics automation and smart warehousing, material handling systems such as conveyor lines and sorting systems are required to operate with high efficiency, high reliability, and long service life. In large logistics warehouses, sorting systems must continuously handle materials of different weights and sizes while maintaining stable operation under dusty environments, temperature fluctuations, and long working hours.
To meet these demands, the customer required a high-efficiency gear motor solution capable of delivering strong torque, precise speed control, and stable performance for conveyor belts and sorting robotic arms.
In this logistics warehouse sorting system, several technical challenges were identified:
Wide Load Range
The system needed to handle materials with varying weights and volumes, requiring flexible torque output and stable speed control.
High-Efficiency Requirement
Long-term continuous operation demanded low energy consumption to reduce overall operating costs.
Harsh Operating Environment
Dust accumulation, ambient temperature changes, and frequent start-stop cycles placed high demands on motor durability and gearbox reliability.
Compact Integration
Limited installation space required a compact gear motor with high power density and easy integration into conveyor and sorting equipment.
To address these challenges, TKM gear motors with AC motors were selected as the core drive solution for the material handling system.
Power Range: 1800W – 3000W
Torque Range: 5 N·m – 220 N·m
Speed Range: 10 rpm – 400 rpm
Gearbox Efficiency: up to 92% (ultra-high efficiency gearbox)
High Torque Output & Stable Transmission
The TKM gear motor provides strong and stable torque output, ensuring smooth operation of conveyor belts and precise motion of sorting robotic arms, even under fluctuating loads.
Ultra-High Efficiency Gearbox (≈92%)
The high-efficiency reduction gearbox significantly reduces energy loss, helping the customer lower power consumption during long-term operation.
Wide Speed Range & Precise Control
With speeds from 10 rpm to 400 rpm, the system can adapt to different material handling speeds, improving overall sorting efficiency.
Durability for Harsh Environments
The robust gearbox structure and reliable AC motor design allow stable performance under dusty conditions and temperature variations commonly found in logistics warehouses.
Compact & Integrated Design
The integrated gear motor solution simplifies installation, saves space, and improves system reliability.
Welcome to browse the data details of BG118AC+TKM50 high efficiency geared motor
By adopting TKM high-efficiency gear motors combined with AC motors, the logistics warehouse successfully achieved high-efficiency material handling, stable operation under harsh conditions, and reduced energy consumption. This solution demonstrates the strong advantages of TKM gear motors in modern logistics and material handling applications, making them an ideal choice for automated warehouses and intelligent logistics systems.
Technical Support & Selection Guidance
Professional engineers assisted with motor selection, ratio matching, and installation recommendations.
Quality Assurance
Each TKM gear motor underwent strict quality inspection to ensure stable performance and long service life.
Fast Response & Maintenance Support
Timely technical response and maintenance guidance helped the customer minimize downtime and maintain efficient warehouse operations.
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BG Motor insisting on producing the best quality motors for our customers.
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