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Application of 63mm DC geared motor in automobile automatic gate system


With the rapid development of intelligent transportation systems and intelligent parking management systems, Automatic Vehicle Gate / Parking Barrier Gate / Access Control Gate has become the 

core infrastructure equipment in commercial parking lots, residential communities, industrial parks, logistics parks and urban entrance and exit management systems.


Compared with the traditional manual management mode, the automatic gate system of modern automobiles has the following characteristics:

High-frequency start-stop operation

Long continuous working cycle

Frequent forward and reverse control

High degree of automation and intelligence

Deeply integrated with the identification system and control system

Long-term outdoor environment operation


These application scenarios place higher standards on drive systems:

It is not only necessary to be "active", but also "stable, accurate, long-lasting, safe and low maintenance".



What they need:


DIFFICULTY

From the perspective of system engineering, the automatic gate of automobiles is not a simple mechanical operation equipment, but a typical high-frequency start-stop drive system scenario, mainly 

facing the following technical problems:

1. Structural fatigue caused by high-frequency start-stop

During peak hours, the gate operates continuously, starts and stops frequently, and the traditional drive scheme is prone to mechanical impact and structural fatigue, resulting in a decrease in life.

2. The load impact is large at the moment of starting

There is an obvious inertia load when the gate rod starts, which requires high torque output capacity of the drive system.

3. Frequent forward and reverse switching

Higher requirements are put forward for motor control stability and structural reliability.

4. Stability problems of long-term continuous operation

If the drive system generates high heat and low efficiency, it is easy to cause the long-term operation failure rate to increase.

5. Outdoor complex environmental impacts

Dust, humidity, and temperature differences pose challenges to the protection level and structural stability of the motor.

6. High demand for system integration

It needs to operate stably and in coordination with the identification system, control system, security system, and intelligent parking platform.





SOLUTION

System Structure Scheme:

63mm DC motor + high-precision gearbox + transmission mechanism + intelligent control system

Form a complete low-speed high-torque DC reduction drive system for driving the lever lifting/dropping rod mechanism of automobile automatic gate.

Motor diameter: 63mm

Working Voltage: 24V/36V/48V DC

Output speed (after deceleration): 10–60 rpm

Output torque: 30–120 N·m

Working system: S2 / S3 high-frequency start-stop working conditions

Degree of protection: IP54 – IP65

Control mode: forward and reverse control / positioning control

(The parameters are customized according to the actual gate length, weight and operating frequency)


1. Low-speed, high-torque output structure design

This is achieved through a reduction system that enables:

- Stable output at low speeds;

- High torque in driving capabilities;

- Smooth lifting and lowering actions of the gate components.

This design ensures that the gate operates without any shaking or impact, thereby enhancing the safety and stability of the entire system.

2. Smooth start-stop control system

The DC drive structure has good speed regulation performance, realizing:

Smooth start

The brakes are soft

The impact of the operation process is small

Effectively reduce mechanical impact and structural fatigue, and improve the overall life of the system.

3. Adaptability to high-frequency working conditions

The 63mm DC geared motor is adapted to the S2/S3 working system to meet the continuous operation needs of commercial parking lots during peak periods and ensure the long-term stable operation 

of the system.

4. System stability and reliability design

Through structural matching and load adaptation, the following are achieved:

Long-term stable operation

Low failure rate

High system reliability

Industrial-grade operational stability standards

5. Intelligent system integration capabilities

The system can be seamlessly connected:

Gate control system

Vehicle identification system

Collision avoidance safety system

Smart parking management platform

Remote control system

Realize intelligent, systematic and platform-based operation management.





FOLLOW-UP

In the automatic gate system of automobiles, what really determines the quality of the system is not "how fast the motor rotates".

It is whether the drive system is stable, reliable, durable, safe and sustainable.


The 63mm DC geared motor builds a set of stable drive system suitable for high-frequency operation scenarios through low-speed and high-torque structure design and system-level matching scheme,

providing reliable power core support for commercial parking lots and intelligent transportation systems.


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